Amulite Atomatik AAC Block Production Line

Menene AAC Block?

Ma'anar AAC Block: AAC Block Ya dogara ne akan Kayan Siliceous (Yashi, Fly Ash, Silica-Containing Materials da dai sauransu), da Calcareous Materials (Lime, Cement) A matsayin Babban Raw Materials, Haɗe da Air-Entraining Agents (Aluminum Foda) ,Bayan Tsarin Raw Materials Batching,Slurry Mixing,Powering,Pre-Curing,Cutting,Autoclave,Curing Process And Package to Production Out AAC Blocks Gama Products;An kira Aerated Concrete Domin Ya ƙunshi Babban Number Uniform da Kananan Pores Bayan Yana Iska.

Menene Tsarin Samar da Kayayyakin Toshe AAC?

1): Duk Raw Materials Metering Da Mixed Slurry;

2) :Slurry Shiga cikin Tsarin Zuba,Bayan Cakuda Sai a Zuba Cikin Akwatin Moda;

3) :Cikin Akwatin Mold (Ƙarin Ƙarfafa Panel),Bayan Wani Takaitaccen Zazzabi da Lokacin Pre-Curing;

4):Bayan Rukunin Rigar Ya Kai Wani Tauri, Akwatin Mold Da Panels Za'a Dora su Zuwa Injin Yanke Ta Crane Mai Juya, Kuma Crane Mai Juya Yana Kammala Ayyukan Mai zuwa:

5): A: Shin Don Juya Akwatin Motsawa 90 Digiri A cikin iska, (Geshi ɗaya na Akwatin Mold ɗin Ya zama Plate ɗin Taimako don Jikin Panel ɗin Rigar har sai an gama aiwatar da Autoclave),

6): B: Shin Don Hoist Zuwa Trolley Ko Tsarin Tallafin Yanke don Buɗe Mold ɗin gabaɗaya; C: Firam ɗin Cire Mold Frame da Komawar Autoclave Side Plate An sake haɗa su don samar da Akwatin Mold Bayan Tsabtace, Fesa Man Kuma Sake- Zubawa ;

7) :Sannan Ana Yanke Jikin Panel Takushi Shida Akan Na'urar Yankan: 1: Farko Ana Yanke Gefen Panel Biyu A tsaye;

8): Daga Karshe Yana Yanke Atsaye Ko Yankan Wuka;

9): The Yanke Panel Jikin An Hoisted daga Semi-Kammala Samfurin Crane Tare tare da Ƙasa Plate zuwa Autoclave Trolley;

10): Sa'an nan kuma Rukunin cikin Autoclave Don Babban Zazzabi da Maganin Matsi;

11): Bayan da kyau Autoclave Curing, The Trolley za a fitar da kuma bar Autoclave;

12): Kayayyakin da Aka Kammala Ana Jigila Ko lodi Akan Motar Ta Crane Da Aka Kammala, Cike Da Rijiya;

13): An dawo da Plate ɗin Side Curing Autoclave;

Game da Babban Raw Materials Gabatarwa

Samar da AAC Block yana da wadata a cikin Kayan Raw, Musamman Amfanin Fly Ash azaman Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Kayan Ƙasa ba Ya Yi ba, kuma Ba Ya Lalace Ƙasar Noma, Amma Har ila yau Ƙirƙirar Fa'idodin zamantakewa da Tattalin Arziki, Yana Shin Mai Kyau Mai Kyau Don Tubalin Laka Na Gargajiya.Kyawawan Kayayyakin bangon Alkawari sun yi maraba da Gwamnati, Kamfanin Estate, Teamungiyar Gina, kuma Gwamnati Ta Yi Manufofin Haraji, Tallafin Manufofin Kariyar Muhalli, Zamu iya Hasashen Faɗin Ci gaban Kasuwa;

1. Yashi Ash/Quartz Sand

Fly Ash/Quartz Sand Shine Babban Kayan Kayan Kayan Kayan Kayan Kayan AAC, Kuma Shine Babban Tushen Silicon da Abubuwan Aluminum na Kankare mai Aerated;

2. Siminti

Siminti Shine Babban Tushen Ƙarfin AAC Block, Yana Samar da Babban Kayayyakin Calcareous Don AAC Block, Ciminti Da Ya Dace Don Samar da AAC Block Ya Kamata a Zaɓansa Musamman Dangane da Nau'i da Matsayin Siminti; Yakamata a Fara Zaba Siminti .Gabaɗaya, Domin Rage Farashin Haɓaka, Za'a Iya Amfani da Simintin Talakawa na Portland Grade 42.5 Hakanan;

3. Lemun tsami

Lemun tsami shima yana daya daga cikin manyan kayan albarkatun kasa don samar da AAC Blocks.Babban aikinsa shine Haɗin gwiwa da Siminti Don Samar da Ingancin Calcium Oxide, Don Taimakawa SIO2 da Al203 A cikin Abubuwan Siliceous Karkashin Yanayin Hydrothermal Don Samar da Calcium Silicon Hydrate Calcium Acid.Saboda haka, lemun tsami yana daya daga cikin Babban Ƙarfin Tushen AAC Block.Ingantacciyar abun ciki na Calcium Oxide na Lemun tsami da ake amfani da shi don samar da AAC Block ya kamata ya fi 65%, zai fi dacewa sama da 80%.

4. Gypsum

Gypsum Shine Mai Kula da Tsarin Juyin Halitta na iska a cikin AAC Block Production.Tasirin Gudanar da Gypsum Ana Nuna Gabaɗaya a cikin Jinkirin Narkewar Saurin Narkewa da Saurin slurry. Kasuwa;Raw Gypsum,Anhydrite Da Plaster Na Paris.Bugu da ƙari,Gypsum Sharar gida kuma ana samar da shi a cikin Tsarin Samar da Sinadari.Kamar Phosphogypsum Daga Samar da Takin Fosphate,Fluorogypsum Daga Samar da Sinadaran Fluorine,da Gypsum Daga Samar da Titanium. Dioxide.Wadannan Gypsum Basu da Kuɗi kuma Suna iya Maye gurbin Gypsum na Halitta kuma suna Rage farashin samarwa;

5. Wakilin Samar da Jirgin Sama

AAC Block Dole ne ya sami Wakilin Haɓaka iska don Ƙirƙirar Pores a cikin Toshe don Samar da Tsarin Lantarki mara nauyi;

6. Kumfa Stabilizer

Bayan da Air Generating Agent Gasses,Saboda Siriri Form Wall, Yana da Sauƙi don Karya da Rushe Kumfa a ƙarƙashin Tsangwamar yanayi daban-daban, wanda ke shafar ingancin Concrete.Saboda haka, ya zama dole don ƙara kumfa stabilizer zuwa ga Slurry.

Tsarin samarwa

1): Adana Da Samar da Kayan Kayan Ganye Don AAC Block

Motoci ake jigilar danyen kaya zuwa masana'antar, kuma tashi (Yashi, Dutsen Dutse) yana tattarawa a cikin Yadi, kuma idan an yi amfani da shi, ana shigar da shi cikin hopper. A cikin Amfani, Ana lodi da Shigo da Shi a cikin Hopper.Chemicals, Aluminum Powder da dai sauransu Ana sanya su a cikin Ma'ajiyar Sinadarin da Aluminum Foda Storage, bi da bi, da kuma Isar da zuwa Production Workshop lokacin amfani.

2) Rocessing Na Raw Materials Don AAC Blocks

Fly Ash (Ko Yashi, Foda, Dutse) Ana Aika zuwa Millar Ball Ta hanyar Feeder na Electromagnetic Vibrating Feeder da belt Conveyor, Kuma Ana Aika Ground Fly Ash (ko Yashi, Foda, Dutse) zuwa Tankin slurry don Ajiyewa Ta Jirgin Ruwan Fly Ash.

Ana aikawa da lemun tsami zuwa maƙasudin muƙamuƙi ta hanyar mai ba da wutar lantarki ta lantarki da mai ɗaukar bel don murƙushewa. Ana Ciyar da Elevator Bucket A cikin Tankin Fada, Bayan Ana Auna Sinadarai Da Hannu A Matsayin Madaidaici, Ana yin Maganin Wani Mahimmanci kuma a aika zuwa Tankin Adana don ajiya.

Ana isar da foda na Aluminum daga ɗakin ajiyar foda na Aluminum zuwa Aikin Bita, kuma an ɗaga shi zuwa hawa na biyu na ginin batching tare da injin lantarki.

3) : slurry cakudu, da Zubo da AAC tubalan;

Ana Aiko Da Lemun tsami Da Siminti A Jeri Zuwa Ma'aunin Auna Ta atomatik Ta Mai Bayar da Screw Conveyor Ƙarƙashin Tankin Batching Powder Don Ma'auni.

Fly Ash (Ko Yashi, Foda Dutse) Da Sharar Shara Ana Saka A cikin Silinda Aunawa Don Aunawa.Bayan Ana Auna Kayan Aiki Daban-daban, Ana Auna Mold ɗin A Wurin, Kuma Za'a Iya Ƙarfafawa. ℃) Kafin Zuba.Idan zafin jiki bai isa ba, za'a iya aiwatar da dumama autoclave a cikin tanki na slurry, kuma ana iya ƙara dakatarwar foda ta Aluminum 0.5-1 Minti Kafin Zuba kayan;

4): AAC Block Pre-Curing da Yanke

Bayan Zuba, Akwatin Mold ɗin Ana Tursasa Cikin Farko Na Farko Ta Hanyar Canjawa Don Gasification da Saitin Farko. Yanayin Zazzaɓi 50 ~ 70 ℃, Lokacin Farkon Maganin Sa'o'i 1.5-2 (bisa ga yanayin yanayin yanayi mai kyau, wannan). Za'a iya kawar da Tsari) , Yanke Tsayawa, Kuma Yana Girgiza Tushen Rigar.Ana mayar da Mold Frame zuwa Motar Mold ɗin don Tsabtace da Ragewa, Sannan a ɗaga shi zuwa Motar Motar don Simintin na gaba. Filaye Biyu.Akwai Tallafawa Hudu Tsakanin Filayen, Kuma An Haɗa Matsalolin Autoclave da yawa Tare.

Ana Aiko Kayayyakin Sharar Dake Gefu Da Kusurwoyin Jikin Jiki Da Aka Samar A Lokacin Yankewa Zuwa Mashinan Sharar Sharar Kusa da Injin Yankan Ta hanyar Na'ura mai Sauƙi, Ana ƙara ruwa don yin ɓangarorin sharar don amfani da su a cikin batching.

5): Autoclaved AAC Block Kuma Kammala Samfur.

Bayan an tattara jiki a layin ajiye motoci a gaban Autoclave, buɗe ƙofar autoclave a cikin Autoclave tare da wani hoistland don a sarrafa kansa A cikin Autoclave tare da hoist na da aka gama a cikin Autoclave kayayyakin yad da aka gama, sannan kuma a fitar da kayayyaki masu yatsa da ƙasa Farantin Gudun Autoclave Ana mayar da shi baya zuwa Layin Komawa, Kuma Ana Ja da Stacker Baya Ta Hoist Bayan Tsaftacewa. Je zuwa Zagaye na gaba.

Nunin Kayan Aikin Kaya

1): Abubuwan Nika da Yin Sashin Slurry

Tsarin gargajiya na sarrafa slurry ba shi da tsayayye. Rikici na protoplasm yawanci yana amfani da samfuran da aka yi amfani da shi dangane da abubuwan da aka samu .Sai Ƙimar kuɗi da ingancin samfuri ba su da kyau.1.Slurry Ana Zagaya Tsakanin Tanki Da Densimeter, Ana Auna Bayanin Dinsity Data ta Bututun Dinsity A Haƙiƙanin Lemun tsami da Feedback zuwa Babban Dakin Kulawa.Domin Daidaita Ruwan Ratio na Pulping Na Ball Mill da Cika Na Tankin Ruwa .Maƙasudin Ci Gaban Gyaran Mahimmancin Lokaci na Gaskiya Ana Cimma:2.The Density Pipe Zata Auna Tattaunawar Duk slurry .Auna Daidaita Ba tare da Kuskure ba .Sannan kuma a zubar da Gabaɗaya Bututun Bayan Canjin don Tabbatar da daidaiton Ma'aunin Na gaba.
Fly Ash Slurry Yin Machine	Mai Haɗawa Ma'ajiya	Sikelin Material		Tsarin Zuba
2): Sashin Juya da Yanke
Babban Halayen Na'urar Yankan Amulite1): Sauƙaƙe-Tsarin, Sauƙi don Shigarwa da Kulawa;2) : Kafaffen Kasa, Wanda Mai Rage Rage-Gear Ke Kore, Yayin Yin Yankan Tsaye, Injin Yankan Yana Yin Yankan Eccentric da Swinging wanda ke Qara Yanke Nagartar. 3) :Shan Fasahar Jamusanci,Ƙara Mai Neman Vacuum,Wannan Na'urar Yankan Zata Iya Kashe Kayayyakin Sharar gida a Sauƙi Ba tare da Rushe Duk wani Sashe na Tubalan da aka Ƙare ba kuma Ya Tabbatar da Ƙimar Ƙirar Samfura; 4): Tare da Yanke Side na 6 na Dukan Toshe, Ana haɓaka ƙimar Samfurin Samfurin saboda Ingantattun samfuran da aka Kammala ba za su taɓa yin tasiri ba ta Canjin Molds. 5): Girma na farfajiya na tubalan da aka gama shi ne da yawa don gudanar da aiki da gini. 6) :Dauke Matsayin Fasahar Kula da Lambobi, Wannan Injin yana Rage Girgizawa a Tsarin Juyawa, Motsawa, Yankewa da Sufuri.Bugu da ƙari, Ana iya haɓaka shi zuwa Tsarin Kula da PLC a Buƙatar Abokin ciniki Don haɓaka ƙimar wucewar samfur.
Mitar na'ura mai aiki da karfin ruwa Mai Canza Crane			Injin Yankan A kwance
1) : Crane Mai Saurin Juya Ruwan Ruwa yana Juya Akwatin Mold ɗin Tare da Toshe A cikin Juyin Digiri na 90, Sanya shi Akan Juyin Juya Juyin Juyawar Juyawa da Ayyukan Demold;2) :Tsarin Juyawa Toshe Jawo Trolley Yana Jan Block Don Yanke Injin Don Yanke.Juya Crane Yana Sake Shirya, Yana Tsaftace Ya goge Akwatin Mold da Pallets Don Shirya Su Don Sake Amfani da su.			Juyawa Crane Yana Juya Mold 90 Digiri, Ya Demold Ya Sanya Gabaɗayan Block da Plate ɗin ƙasa A Kan Block ɗin Jawo Trolley.Block ɗin Jawo Trolley Zai Dauki Gabaɗayan Block ɗin Cikin Injin Yankan, Ya Ƙare Yankan A kwance, Bare Gabaɗaya Tushen Ta Fuskoki Biyu, da Rarrabewa. Kayayyakin banza.

3): Juya Crane Don Cire Abubuwan Sharar Kasa
					Groupungiyar Amulite Ne Ke Haɓaka Wannan Na'urar Don Taimakawa Abokan cinikinmu Gabaɗaya Magance Matsalar Sharar Kaya ta ƙasa.Wannan Na'urar ta Haɗa da Platform Juyin Juya da Crane, Yana Iya Cire Sama Da Ƙashin Sharar.
Transport Crane Kafin Autoclave			Base Plate					Autoclave Trolley
Bayan Yanke,Tsarin Crane ɗaukar Block Zuwa Autoclave Trolley Don Shigar da Autoclave.Wannan Na'urar tana da Tsarin Sauƙi, Tsayayyen Aiki, Kyakkyawan inganci kuma Mai Sauƙi don Kulawa.				Base Plate Designed by Amulite Group Hakanan na iya zama Farantin gefe, Babu buƙatar Canjawa har sai Fitowar Autoclave. An yi shi ta Karfe na Manganese kuma baya taɓa lalacewa ƙarƙashin matsanancin zafi da matsa lamba.					An Kunshi Ƙarfe Mai Kyau mai Kyau kuma Yana da Tsarin Sauƙaƙe .Manne da Karya ba zai faru ba a cikin Babban Zazzabi da Babban Matsi na Autocalve Curing Environment A cikin Autocalve.Crane ya sanya Rigar Block akan Autocalve Curing Trolley kuma a cikin Autoclave don zama Autoclave Ajiye Har sai an Cire Tubalan da Aka Ƙare;
4): Kammala Kayan Kayan Aiki
					Yawanci Tubalan da Ba a Haɗawa ba da Plates Za su sami Maɗaukaki Wani lokaci. Na'urar Rarraba ita ce ta Kammala Rarrabe Tubalan Ba ​​tare da Lalacewa Ga Tubalan ba,Wanda ke Haɗa Aikin Na'urar Rarraba Na Gargajiya da Mai Kammala Samfuri.Kowane Hannun Rabuwa Ana sarrafa kansa, An Warware Matsala ta Rarraba Tubalan da Panels A Kan Samfura iri ɗaya; Kayan Aikin Yana Gane Ingantacciyar Gudanarwa da Gudanarwa, Rage Kuɗin Gabaɗaya da Tabbatar da ƙimar inganci a lokaci guda.
Layin Convey Kuma Kunshin
Wannan Layin Tsarin Ya haɗa da Layin Ƙaƙwalwa da Shirya Layi Don Ƙaƙƙarfan katako wanda aka tsara shi don Ƙarshen AAC Blocks.Dukkan Samfuran Samfuran Za a Matsar da su a kan Pallet ɗin katako a lokaci ɗaya ta hanyar Na'urar damfara don Kammala Samfura don ƙarin rarrabawa da tattarawa akan. Wannan Layin.Wannan Na'ura Yana Da Irin Halaye Kamar Rarrabawa Ta atomatik Ta Hanyar Gudanar da Kwamfuta, Madaidaicin Matsayin Lokacin Canjawa da Rarraba Ta atomatik na katako na katako wanda aka ɗora a cikin abin da ya dace don shiryawa da jigilar kaya.
5):Ƙarin Nunin Injin
Kammala Kayan Maƙarƙashiya					Rotary Clamp
Crane na Musamman Don Panels		Toshe Machine					Buɗe Injin Ramin
Ball Mill	Jaw Crusher					Autoclave				Tufafi